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Lamination Products & Accessories

Multiline Technology has an complete list of Lamination Products and Accessories for your multilayer lamination production!

Lamination Plates

Standard Plate Tolerances

 4140 S.S.

 

 Notes:

Parallelism ± .001"
Thickness .275" ± .002"
Or .375" ± .002"
Flatness Within ± .005"/ft.
Edges Ground and Rounded
Hole-to-hole Location ± .001"
Finish Blanchard and Surface
Ground #32 RMS
Bushings Precision Fit to Thickness of
Plate (prevents epoxy buildup)

  

1. Lamination plates are available in 4140 hardened steel (Rockwell C 35-40).
2. Expansion Factor (TCE): 4140-12.1 x 10-6 per C°.
3. Slot bushings are keyed into position with a precision ground solid dowel pin.
4. All plates marked top and bottom with set numbers.
5. Orientation chamfer available.
6. All plates are treated with rust preventive, individually wrapped, and packaged in wooden crates.
 

Stainless Steel Separator Plates

Available in type 304 or type 630 hardened stainless steel. Type 410 / 420 hardened stainless steel available on request.

 304

 

 Hardened Stainless Steel

Industry standard with sufficient corrosive and scratch-resistent properties at an economical price
Parallelism ± .001"
Thickness .060" ± .004"
Finish #4

Note: All separator plates are shipped scratch-free and vinyl-coated on both sides. All edges are deburred and all corners are rounded.

Immediate price and delivery quotations are available by telephone 631-249-8300.

  

Specially hardened stainless steel insures the plates will remain flat and also makes the plate more dent and scratch resistent. This also makes the plates more corrosive resistent.
Hardness 45-50 Rockwell C
Parallelism ± .001"
Thickness .064" ± .004"
Finish #4 (12 RMS)
Chrome Content ± .001"
Thickness .064" ± .004"
Finish #4 (12 RMS)

Lamination Plates Service

Lamination plates and separator plates can, in most cases, be refurbished to original specifications. (Call for further details.)


 

Lamination Fixture Bushings

 Slot Bushings

  

 Round Bushings

.1875" x .250" ID x .275 thick ZZB01G
.1875" X .250" ID x .375" thick ZZB02G
.1875" X .250" ID x 10 mm thick ZZB03G

Special bushings available upon request.
Slot Bushings & Round Bushings
 

  

.250" ID x .275" thick ZZB11I
.250" ID x .375" thick ZZB12I
.250" ID x 10 mm thick ZZB13I
.1875" ID x .275" thick ZZB21B
.1875" ID x .375" thick ZZB22B

Lamination Pins

Pins used in lamination fixtures to align multilayers during lamination.

 .1875" x.250" Flatted Round Pins

3/4" (.750") ZZF01J
7/8" (.875") ZZF02J
1" (1.00") ZZF03J
1 ¼" (1.250") ZZF04J
1 ½" (1.500") ZZF05J
1 ¾" (1.750") ZZF06J
2" (2.00") ZZF07J
5/8" (.625") ZZF08J
½" (.500") ZZF09J
1 3/8" (1.375") ZZF10J
 

    

 .250" Diameter Round Pins

  

 .1875" Diameter Round Pins

¾" (.750") ZZR01F
7/8" (.875") ZZR02F
1" (1.00") ZZR03F
1 ¼" (1.250") ZZR04F
1 ½" (1.500") ZZR05F
1 ¾" (1.750") ZZR06F
2" (2.00") ZZR07F
5/8" (.625") ZZR08F
½" (.500") ZZR09F
1 3/8" (1.375") ZZR10F

  

¾" (.750") ZZR81D
7/8" (.875") ZZR82D
1" (1.00") ZZR83D
1 ¼" (1.250") ZZR84D
1 ½" (1.500") ZZR85D
1 ¾" (1.750") ZZR86D
2" (2.00") ZZR87D
5/8" (.625") ZZR88D
½" (.500") ZZR89D
1 3/8" (1.375") ZZR90D
 

Tefstops (1000/bag)

Teflon washers which fit tightly on lamination pins to prevent epoxy flow during lamination.

.1875" x .250" ID x .500" OD ZZS01A
.250" ID x.500" OD ZZS02A
.1875" ID x .375" OD ZZS03A
 

  
 

Tefstop Coils (1000/Coil qty.)

Teflon washers in continuous coil dispenser with breakaway perforations for easy application.

.1875" x .250" ID x .500" OD FW023A
.250" ID x.500" OD FW024A
.1875" ID x .375" OD FW028A
 

  
 

Knockout Pins

Drive pins used for removal of lamination pins from fixtures after lamination.

Sure Shot Manual Knockout Pin ZZK02B
Call for immediate quotation

  

For Multiline Semi-Automatic Depinners


 

Fixture Cleaning Tools

Fast efficient tools to remove epoxy buildup from ID of slots or round bushings.

Cleaning Brush AS323A
Brush Replacements ZZU01A

 

For separator plate slots or holes.
Insert to fit cleaning brush handle.


 

Cleaning Broach
For lamination fixtures.

.1875" x .250 slot ZZC11A
.250" roundZZC12A
.1875" roundZZC13A


 		  
 

Broach Replacements
Insert to fit cleaning broach handle.

.1875" x .250 slot ZZC01A
.250" roundZZC03B
.1875" roundZZC02B


 		  
 

Drilling Machine

Tooling Plates

These plates are mounted on drilling machines and used for pinning material during drilling. Plates can be manufactured for all drilling machine models.

Hole locations for tool changers can be provided as an option. Plates are available in three types.

Hard Tooling Plates: Aluminum primary plates with bushings and slots with hardened steel rails. The rails are screwed and doweled into position, and can be replaced if needed.

Soft Tooling Plates: Aluminum plates with threaded holes to accept interchangeable Delrin® plugs. Soft tooling plates are recommended to correct spindle-to-drill table error during multilayer drilling. These plates can be tooled to Multiline standard configuration or to customer specification. This type of plate is available as either a primary plate or a supplementary plate. The supplementary plate mounts over a hard tooling primary plate. This enables the operator to add soft tooling to the existing hard tooling plate already on the drill. Custom plates built to customer specifications are available upon request. Standard plate matches standard Multiline configuration for all positions from 9" x 9" to 18" x 24".

Combination Plates: Aluminum plates with both soft tooling and hard tooling locations mounted on the same plates. Each plate contains Delrin® plug locations and the bushing and hardened slot rails for hard tooling. The operator can use either hard or soft tooling without changing tooling plates. Custom plates built to customer specifications are available upon request. Standard plate matches standard Multiline configuration for all positions from 9" x 9" to 18" x 24".

Tooling Plate Accessories

Teflon washers which fit tightly on lamination pins to prevent epoxy flow during lamination.

Delrin® Plug ZZD01H

  

An interchangeable threaded plug for use in soft tooling locations.



 

Tooling Pins
An interchangeable threaded plug for use in soft tooling locations.

¼" Diameter x ¾" long ZZT01A
3/16" Diameter x ¾" long ZZT02A
1/8" Diameter x ¾" long ZZT03A
 

  

Spanner Wrench ZZW02D

  

An interchangeable threaded plug for use in soft tooling locations.


 

Torque Wrench ZZW01A

  

Tool for Delrin® plug insertion and removal insuring correct tension to prevent head breakage.


 

Pin Setting Gauge ZZG01A

  

A hardened steel "V" block which insures precise alignment of the tooling pin into the Delrin® plug.


 

Step Drill and Tap AS915A

  

Special tools designed for matching a counter-bored tapped hole into drilling machine tooling plates to accept Delrin® plugs.

Delrin is a registered trademark of Dupont Corp.

Artwork Pins

Pins used to register artwork to the laminate during exposure. Different sizes and lengths are available for innerlayers, outerlayers, and contact printing.

Artwork Hat
Metal pins with a wider .375" diameter shoulder for pinning artwork to laminate during exposure.

.1875" x .250" Flatted Round Pin Lengths:

.040"ZZH01D
.070"ZZH02D
.110"ZZH03D
.145"ZZH04D

  

.250" Diameter Round Pin Lengths:

.040"ZZH11B
.070"ZZH12B
.110"ZZH13B
.145"ZZH14B
 

  

.1875" Diameter Round Pin Lengths:

.040"ZZH21B
.070"ZZH22B
.110"ZZH23B
.145"ZZH24B
 

  

Artwork Pins
Stainless Steel Pin with UV Transparent Tab
Pin designed specifically for use in multilayers. The UV transparent tab mounted on the pin permits light to surround the pin during exposure, preventing removal of copper during etching.

.1875" x .238" Flatted Round Pin Lengths:

.040"ZZV01A
.070"ZZV02A
.170"ZZV03A

  

.250" Diameter Round Pin Lengths:

.040"ZZV11A
.070"ZZV12A
.170"ZZV13A
 

  

.1875" Diameter Round Pin Lengths:

.040"ZZV21A
.070"ZZV22A
.170"ZZV23A
 

  

Plating Plug
Prevents electroplating buildup of copper or solder in slots or holes.

Slotted HoleZZP01A
Round HoleZZP02A
 

  

Pin Bars
An edge registration tooling bar for use in book printing exposures which includes three slot tooling to match Multiline edge tooling configuration at standard 8.095" from centerline.

Pin Lengths:
.040"AS4089A
.070"AS4090A
.170"AS4091A
Special sizes available upon request.
 

  

Lamination Pin & Bushing Inspection Kit

A worn or defective lamination pin or bushing may be very difficult to detect, especially by the naked eye. A lamination pin, after some usage, may become worn, mushroomed or bent. Notably, lamination bushings are also susceptible to wear such as hole enlargement or closing. While some of these defects may be determined by the uses of conventional inspection equipment, it can be very time consuming and often confusing. Using the carefully designed Multiline gages, all the problems associated with the inspection of pins and bushings can now be eliminated.

Complete KitZZA001A
Includes:

  

Lamination Pin Inspection GaugeZZG05A

  

For inspecting the wear and flatness of .1875" x .250" and .250" diameter lamination pins.

Lamination Bushing Inspection Gage
For inspecting the wear on lamination bushings.

.1875" x .250" slot sizeZZG07B
.250" roundZZG02A
 

  

Lamination Layup Inspection Gage
To check the amount of engagement of the lamination pin into the lamination fixture.

.275" thick platesZZG03A
.375" thick platesZZG14A
10mm thick platesZZG15A
 

  

Bushing Installation Kit

All Multiline lamination fixtures are manufactured with headed bushings which are press fit into the top and bottom plates. These are used to prevent wear and maintain size and positional accuracy. Although extreme care is taken in removing the pins after the lamination process, accidents can happen resulting in cracking of the hardened bushings. This problem may be resolved by replacing the damaged bushings; thus prolonging the service life of your lamination fixtures. Therefore, Multiline Technology has designed a complete set of tools, installation kit number ZZB43A, which provides an easy and effective method for bushing installation. The set also includes a standard soft face, dead blow hammer specifically supplied to prevent denting or scratching the plates' surfaces.

Complete KitZZB43A
Includes:

  

Bushing HolderDS461A
Pilot GuideDS462A
Pilot Drive PunchDS463A
Head PunchDS464A
Wooden SpacerDW234A
V-BlockDB1430A
Drive Pin PunchDS465A
Soft Face HammerIS001A
 

  

$100 Minimum Order
Overnight Delivery Available

To receive more information about our Multilayer Lamination Products & Accessories through e-mail contact Multiline Technology or fill out our Literature Request Form.


 

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